This Chinese EV Fell Apart In European Crash Test

• Dongfeng’s Box EV had a dismal performance in Euro NCAP’s latest crash tests.
• Spot-weld failures in the overlap test led to a disappointing three-star score.
• Weak airbag pressure and jammed doors raised major post-crash safety concerns.

If their slick tech features have convinced you that Chinese cars are finally a match for Western rivals, Euro NCAP’s latest test results might make you think again. While some Chinese cars really are as good as the competition, one new small Asian EV has just flunked an important European crash test that its rivals all aced.

More: Your Next Car Might Not Be As Safe As It Could Have Been

The car in question is Dongfeng’s Nammi Box, a small hatchback that’s broadly equivalent to a Renault 5 or BYD Dolphin. But while those cars were awarded four and five stars respectively after being run through Euro NCAP’s crash test mill, the Box scored just three stars.

Safety Reality Check

Multiple spot-welds failed during the offset front impact test, increasing the risk of deformation around the cabin and reducing protection for occupants, the safety organization reported.

The test, which is performed at 31 mph (50 kmh) and with a 50 percent overlap against a deformable barrier on an oncoming 3,090 lbs (1,400 kg) sled, also traveling at 31 mph, is designed to replicate the kind of collision that is responsible for the most road deaths and serious injuries.

And a compromised body structure wasn’t the only black mark against the Box. Insufficient pressure in the steering wheel airbag meant the driver’s head still managed to make contact with the wheel.

Design Flaws Under Pressure

Just as worrying, the doors failed to automatically unlock, which could prevent first responders from helping injured passengers.

Euro NCAP additionally criticized China’s state-owned Dongfeng for not providing any kind of safety aid to prevent front seat passengers from bashing into each other in a side impact collision.

Summing up, the testers awarded the Box just 69 percent for adult occupant protection and 67 percent for vulnerable road user protection, numbers that place it well below most modern small EVs on sale in Europe.

“The Dongfeng BOX doesn’t match the safety performance of other small EVs tested by Euro NCAP,” said the organization in a statement. “It was a concern that the spot welds were compromised during our tests and could be further compromised in higher-speed accidents. Such a failure must be addressed to match competitor vehicles in what’s a fast-growing part of the EV market,” it added.

Euro NCAP

In Dongfeng’s defense, it wasn’t the only small hatchback to receive a feeble three-star rating. So did VW’s ancient T-Cross crossover, which is a bit of an outlier. Other VW Group products like the Audi Q3, Skoda Octavia, and VW Golf all achieved a maximum five-star rating.

As did China’s Chery Tiggo 7 and 8. The SUVs were marked down in a previous test for a problem with their rear curtain airbags, but Chery then redesigned the system.

It performed as planned during the re-test, earning Chery five stars, reminding us that there’s still a big safety difference between the best and worst-performing Chinese cars.

Euro NCAP/Dongfeng

The Auto World